AMPERE Computing & Starrett Dial Indicators: Precision Engineering Meets Modern Data Analysis

Santa Clara, CA – October 26, 2023 – AMPERE Computing LLC, a forward-thinking data analytics company based in the heart of Silicon Valley, is highlighting a surprising but crucial partnership: the integration of traditional, high-precision measurement tools – specifically Starrett Dial Indicators – with cutting-edge data analysis techniques. While seemingly worlds apart, this collaboration is unlocking new levels of efficiency, quality control, and predictive maintenance across various manufacturing and industrial sectors. AMPERE Computing, located at 4655 Great America Parkway, Suite 601, Santa Clara, CA, 95054-1236, United States (contact: 815-858-7063), specializes in transforming raw data into actionable insights. They work with companies to build custom data pipelines, implement machine learning models, and develop real-time dashboards, helping them optimize operations and improve bottom lines. But AMPERE realized that the source of much valuable data – the precise measurements taken on the factory floor – often remained untapped. “We kept seeing companies swimming in data from all sorts of digital sources,” explains Dr. Emily Carter, AMPERE’s Chief Data Scientist. “But they were often missing the detailed, consistent data from their physical inspection processes. That’s where Starrett Dial Indicators came into the picture.” Why Starrett? A Legacy of Accuracy Starrett Dial Indicators aren't new technology – they’ve been a mainstay in precision manufacturing for over a century. Known for their rugged construction, reliability, and, most importantly, their exceptional accuracy, these indicators are used to measure minute variations in dimensions, runout, and other critical parameters. AMPERE found that Starrett indicators consistently delivered the high-quality, repeatable data their clients needed for effective analysis. “You can’t build a reliable machine learning model on shaky data,” says Mark Johnson, AMPERE’s Head of Engineering. “If your measurements are inconsistent or inaccurate, your predictions will be off. Starrett indicators provide that bedrock of accuracy we depend on.” From Dial to Data: How it Works The integration isn’t about replacing the dial indicator itself. Instead, AMPERE developed a system to digitize the readings from these analog instruments. This is achieved through several methods: High-Resolution Cameras & Image Processing: AMPERE utilizes cameras to capture clear images of the dial indicator’s face. Sophisticated image processing algorithms then automatically detect the needle position and convert it into a digital value. Retrofit Kits: For existing setups, AMPERE offers retrofit kits that attach to the dial indicator, providing a digital output signal. Custom Sensor Integration: In some cases, AMPERE designs custom sensors that integrate directly with the dial indicator’s mechanical linkage, providing a direct digital reading. Once the data is digitized, it’s streamed into AMPERE’s data platform, where it’s cleaned, processed, and analyzed. This opens up a world of possibilities. Real-World Applications: Boosting Efficiency and Quality AMPERE and Starrett Dial Indicators are already delivering impressive results for clients across diverse industries. Here are a few examples: Automotive Manufacturing: One major automotive manufacturer uses AMPERE’s system to monitor the runout of machined engine components. By analyzing the data from Starrett indicators, they've identified subtle trends that were previously undetectable, allowing them to proactively adjust their machining processes and reduce scrap rates by 15%. Aerospace: In the aerospace industry, precision is paramount. AMPERE helped a leading aircraft component manufacturer monitor the dimensional accuracy of critical parts. By analyzing the data from Starrett indicators, they were able to predict potential tooling wear and schedule maintenance proactively, preventing costly downtime and ensuring parts met stringent quality standards. Medical Device Manufacturing: A medical device company uses AMPERE’s system to monitor the concentricity of precision-machined implants. The real-time data from Starrett indicators allows them to identify any deviations from specifications immediately, ensuring patient safety and preventing recalls. General Manufacturing & Quality Control: Many companies are using the system to automate their quality control processes. Instead of relying on manual inspection, the system automatically captures and analyzes data from Starrett indicators, providing a comprehensive and objective assessment of product quality. Predictive Maintenance: A Game Changer One of the most exciting applications of this technology is predictive maintenance. By analyzing the data from Starrett indicators over time, AMPERE’s machine learning models can identify subtle changes in machine performance that indicate potential failures. This allows companies to schedule maintenance before a breakdown occurs, minimizing downtime and reducing maintenance costs. “Think about a critical machine that costs $10,000 a day to keep running,” explains Dr. Carter. “If we can predict a failure and schedule maintenance during a planned downtime, we can save the company a significant amount of money.” The Future of Precision Measurement AMPERE Computing and Starrett Dial Indicators represent a powerful combination of traditional craftsmanship and cutting-edge technology. By bridging the gap between the physical and digital worlds, they’re unlocking new levels of efficiency, quality, and innovation for manufacturers across the globe. “We’re not trying to replace the dial indicator,” emphasizes Mark Johnson. “We’re simply making it smarter. We’re giving it a voice, so it can tell us what’s really happening on the factory floor.” AMPERE Computing continues to refine its data analytics platform and develop new applications for precision measurement. They believe that this technology has the potential to transform the manufacturing landscape, enabling companies to operate more efficiently, produce higher-quality products, and stay ahead of the competition. For companies looking to unlock the hidden value in their precision measurement data, AMPERE Computing offers a unique and powerful solution.